NFGYT2-25型高速西林瓶液體洗烘灌裝加塞聯動線

産品詳情Product Details

用途与简介:/Purpose and introduction

西林瓶液体洗烘灌装加塞联动线由 QCL 系列立式超声波洗瓶机、 ASMR隧道式热风循环灭菌烘箱、NFGF系列型西林瓶液体灌装加塞机组成,也可单机使用。适用于2-25ml规格的西林瓶水针的生产。能完成喷淋注水、超声波粗洗、瓶外壁水冲洗、瓶内壁连续二次循环水冲洗、一次吹气、一次新鲜水冲洗、连续二次吹气、瓶外壁吹气、预热、烘干灭菌去热原、冷却、前充气、灌装、后充气、加塞等二十多道工序。

NFGYT2-25schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.

特點:/characteristic

◆洗瓶機采用機械手夾瓶,適用多種規格的西林瓶;

Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;

◆洗瓶采用水氣噴針往複跟蹤插入方式,清洗效果好,節約能源。並設有針架防抖動裝

Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame

◆洗瓶整個水氣管路、噴針完全獨立分開,避免了交叉汙染,符合GMP規範要求;

Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;

◆洗瓶機出瓶螺杆前加裝緩沖塊,有保護螺杆,減少碎瓶作用;

Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;

◆洗瓶機出瓶采用整體進口同步帶,連接撥瓶塊輸送安瓿,運行穩定可靠;

Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;

◆烘箱采用熱風循環加熱,溫度均勻,節能;

Oven adopts hot air circulation heating, temperature uniformity, energy saving;

◆烘箱設有防突然斷電保護功能,運行安全;

Mixer oven has suddenly loses power protection function, safe operation;

◆烘箱可配循環水冷裝置,不損耗房間風量,減少房間的壓差不平衡的風險,降溫效果好;

Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.

◆烘箱可配壓差自動平衡調節系統,減少房間和烘箱的壓差不平衡造成的高溫段偏移,灌裝間洗烘間溫度升高等一系列的問題;

Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;

◆烘箱設有DOP檢測接口(包括風壓,風速,塵埃粒子檢測口);

Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);

◆烘箱冷卻段可帶滅菌功能(FDA特選);

Mixer oven cooling segment with the function of sterilization (FDA selected);

◆烘箱網帶可帶超聲波及CIP在線清洗系統;

Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;

◆烘箱內腔可進行全方位、多角度高壓水沖洗;

In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;

◆灌裝機采用水平同步帶的運瓶模式,具有高速度,而且分瓶准確,更換規格件方便;

In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;

◆瓶子底部所在的運輸平面和工作台面有一定的距離,有利于百級層風流的通過,防止産生亂流汙染藥液;

In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;

◆灌裝機加塞部分,采用水平送塞,以及水平圓盤吸塞,具備觀察方便,上料方便,送塞高速的特性;

Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;

◆灌裝機可配陶瓷泵、不鏽鋼泵、蠕動泵;

In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;

◆灌裝機無瓶止灌,無瓶不加塞功能;

In pieces filling machine no bottle filling, no bottle no gasser function;

◆灌裝機可選配伺服灌裝形式(台達、三菱、施耐德)。

In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).

◆整線采用PLC總控制、變頻器、觸摸屏控制技術,運行穩定可靠;觸摸屏可顯示各單機的運行動態,各控制點的水壓、氣壓、風壓、溫度等顯示,各開關狀態和故障顯示,故障自我診斷和故障分析及排除方法,使整個生産過程達到自動化控制,聯線具有三機自控平衡裝置,保證生産均衡可靠。

The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.

根據客戶的需要,還可供選配:

According to the needs of customers, but also available for selection:

◆西門子、施耐德、三菱、台達等品牌控制系統;

Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;

◆水、氣壓力、水溫及超聲波強度、塵埃粒子、風速在線檢測、報警、記錄、打印系統;

Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;

◆ORABS、CRABS、無菌隔離器系統。◆ORABS、CRABS、無菌隔離器系統。

Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.

技术参数/technical parameters:


産品型號

product

model


QCL60+ASMR620/35+KGF4



NQCL60+ASMR620/35+KGF6



QCL60+NSZA620/45+KGF8



QCL80+ASMR620/50+KGF10



QCL120+NSMR800/60+KGF12



QCL80*2+NSMR1250/60+KGF12*2




適用規格 Cutting dimension(ml)

2-25(國際西林瓶)

2-25(國際西林瓶)

2-25(國際西林瓶)

2-25(國際西林瓶)

2-25(國際西林瓶)

2-25(國際西林瓶)



灌裝頭數

Fillingheads

4

6

8

10

12

24



生産能力production capacity(pcs/h)

120(7ml)

180(7ml)

200(7ml)

300(7ml)

400(7ml)

650(7ml)



洗瓶合格率Washing bottle percent of pass(%)

 99

 99

 99

 99

 99

 99



洗瓶破損率Washing bottle breakage(%)

 0.1

 0.1

 0.1

 0.1

 0.1

 0.1



滅菌溫度sterilizing temperature(°C)

300-350

300-350

300-350

300-350

300-350

300-350



排風量exhaust air rate

(m3/h)

3000

3000

4100

4100

7500

8,000-10,000



灌裝精度Filling accuracy(%)

 ±2.5 (機械式驅動容積泵、陶瓷泵、不鏽鋼泵)      ± 0.5-1.0 (伺服驅